How to Create a Cabinet Cut List
A cabinet cut list breaks a cabinet down into every panel you must cut from sheet goods: sides, top and bottom, shelves, back, and door parts. Getting it right is the single biggest factor in how much plywood a job uses. This guide walks through building an accurate list and preparing it for optimization.
Step 1: List the carcass parts
- Two side panels (cabinet height × depth).
- Top and bottom panels (width minus two panel thicknesses × depth).
- Shelves (usually slightly less than internal width × depth).
- Back panel (often thinner stock, such as 6 mm).
Step 2: Subtract material thickness correctly
The most common cabinet cut-list error is forgetting to subtract panel thickness where parts join. If the cabinet is 600 mm wide and the sides are 18 mm plywood, the top and bottom panels between the sides are 600 − (2 × 18) = 564 mm. Decide your joinery method first, because it changes these numbers.
Step 3: Add doors, drawers, and fronts
Add door and drawer-front parts with the correct overlay or inset gaps. These often use a different material or finish, so keep them grouped separately in the cut list so the optimizer nests them from the right sheets.
Step 4: Note grain direction and edge banding
Visible panels usually need the grain running vertically, which restricts how the optimizer can rotate them. Mark which edges get banding so you can add trim allowance. Both factors affect the final layout and yield.
Step 5: Optimize the layout
Once the list is complete, feed it into an optimizer. CutList Machine arranges every panel across the fewest 2440 × 1220 mm sheets, respects grain direction, subtracts blade kerf, and produces printable cutting diagrams for the shop.
Frequently asked questions
How much plywood does one cabinet use?
A typical base cabinet uses roughly half to two-thirds of a 2440 × 1220 mm sheet, but optimizing several cabinets together is far more efficient than cutting them one at a time.
Should I cut cabinets one at a time or all together?
Always optimize all cabinets together. Combining their parts lets the software pack panels across shared sheets and significantly reduces plywood waste.
Put this into practice
Plan tighter layouts and cut less waste with the free CutList Machine optimizer.
Launch the optimizerRelated articles
How to Optimize Plywood Cutting
A step-by-step guide to squeezing maximum yield from 4x8 plywood sheets without sacrificing quality.
WoodworkingWhat Is Grain Direction in Panel Cutting?
Why grain direction can override pure material efficiency, and how to handle it in your cut list.
FundamentalsTrim Allowance and Edge Banding Explained
Two finishing details that quietly change your part dimensions — and how to plan for them.